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1500T/D soybean pre-treatment, extrusion, and extraction, 300T/D first-grade oil refining production line project
1500T/D soybean extraction oil plant effect diagram
Cooperating Customer: Dongguan Yingfeng Oil and Meal Industry Co., Ltd.
In 2009, Zhengzhou Ocean Oil Engineering Co., Ltd. undertook the construction of a 1500T/D soybean pretreatment and expansion, extraction, and 300T/D primary oil refining production line project for Dongguan Yingfeng Oil and Meal Industry Co., Ltd. in Dongguan, Guangdong Province.
Dongguan Yingfeng Oil and Meal Industry Co., Ltd. was established in August 2006 and is located in the economically prosperous Pearl River Delta region. The company covers an area of approximately 66,000 square meters, with a fixed asset investment of 150 million RMB. It has an annual processing capacity of 450,000 tons of oilseeds, a raw material storage capacity of 30,000 tons, and an oil product storage capacity of 10,000 tons. The company possesses domestically advanced oil production and refining production lines, with the main equipment imported from abroad. Its primary products are salad oil and expanded defatted soybean meal.
Soybean oil
extraction production line
Main specifications: 50-5000T/D
Applicable for soybeans, cottonseeds, rapeseeds, camellia seeds, sunflower seeds, rice bran, corn germs and other oilseeds.
Main equipment: Stainless steel grid-type immersion extractor or chain-type extractor, D.T.D.C. desolventizer-toaster-dryer-cooler, full negative pressure evaporator, paraffin recovery equipment, etc.
Features: Advanced process design, convenient equipment installation, high safety performance, high level of automation, low power consumption, excellent extraction effect, low residual oil in meal, and high quality of finished meal and crude oil.
Soybean pretreatment and extraction production line
Main specifications: 30~5000T/D
Applicable for soybeans, sesame seeds, corn germs, palm fruits, and other oilseeds
Main equipment: vibrating screen, stone remover, crusher, kernel separator, magnetic separator, softening machine (conditioning tower), flaking machine, expanding machine, drying cooler, etc.
Features: high oil yield, improved palatability, automated control system, safety and hygiene, smooth operation
Soybean oil
refining production line
Main specifications: 30-1500T/D
Applicable for soybean oil, cottonseed oil, rapeseed oil, camellia seed oil, corn germ oil, rice bran oil, sunflower seed oil, and other oils.
Main equipment: degumming tank, neutralization tank, centrifuge, heat exchanger, bleaching tower, deodorization tower, etc.
Features: High-quality equipment manufacturing, fully automated control system, perfect technical services, super wet degumming, automatic variable frequency metering of bleaching earth, full mixing negative pressure decolorization, high vacuum steam injection deodorization, frozen water vacuum system. The refined soybean oil product has low free fatty acid content, high oxidative stability, light color, mild taste, and superior quality.
Soybean concentrated
lecithin production line
Main specifications: 8, 16, 24, 32, 48, 60T/D
Main equipment: thin film evaporator, etc.
Product introduction: Soybean concentrated lecithin is a product made from the by-product of refined soybean oil - hydrated oil foot as raw material. It is produced through vacuum continuous thin film evaporation dehydration, followed by decolorization and liquidation treatment, and then dried to obtain the lecithin product.
Features:
(1) It is compatible with oil refining production and can be produced intermittently;
(2) Small batch production, low investment, quick returns;
(3) Fully automatic control.
Soybean Powder
Lecithin Production Line
Main specifications: 8, 16, 24, 32, 48, 60T/D
Main equipment: Centrifuge, Vacuum Drying Tower, etc.
Product Introduction: Soybean Powder Lecithin is produced using concentrated soybean lecithin as raw material, solvent extraction with acetone, high-efficiency mixing, oil removal, continuous separation by centrifuge, and preparation by vacuum drying.
Features:
(1) Advanced continuous extraction process with high extraction efficiency;
(2) Continuous separation, vacuum drying to effectively preserve the activity of heat-sensitive substances;
(3) Fully automatic control.
Soybean Protein
Concentrate Production Line
Main specifications:1-1000T/D
Main equipment: Soaking tank, evaporator, vacuum dryer, etc.
Product introduction: Soybean protein concentrate production is based on low-temperature meal as raw material, through the removal of soluble sugars, ash, and other soluble trace components in the low-temperature meal, increasing the protein content to 65%-70%.
Soybean Protein
Isolate Production Line
Main specifications: 1-1000T/D
Main equipment: Acidification tank, water washing tank, spray drying tower, centrifuge, etc.
Product Introduction: Soybean protein isolate is prepared by alkali solubilization and acid precipitation method. Firstly, defatted meal is extracted with dilute alkali solution, and insoluble substances (mainly polysaccharides) in the meal are removed by centrifugation. Then, the pH value of the extract is adjusted to the isoelectric point of proteins with acid, causing protein coagulation and precipitation. The protein precipitate is separated, washed, neutralized, dried to obtain soybean protein isolate.
Soybean Dehulling
and Extrusion Production Line
Main specifications:30-5000T/D
Applicable for soybeans and other oilseeds.
Main equipment: Vibrating screen, stone remover, crusher, dehuller, magnetic separator, conditioner (tempering tower), flaking machine, extruder, etc.
Product introduction: The soybean dehulling and extrusion production line can be specially designed to cater to the characteristics of oilseeds and meet different customer requirements. After dehulling and extrusion, soybeans can effectively improve the extraction and dissolution of oil in the embryos, and increase the protein content in the meal (up to 48%-50%). The key points of this production process are controlled by a computerized automation system, ensuring safety, hygiene, and smooth operation throughout the production process.
Soybean Protein
Isolate Production Line
Main specifications: 1-1000T/D
Main equipment: Acidification tank, water washing tank, spray drying tower, centrifuge, etc.
Product Introduction: Soybean protein isolate is prepared by alkali solubilization and acid precipitation method. Firstly, defatted meal is extracted with dilute alkali solution, and insoluble substances (mainly polysaccharides) in the meal are removed by centrifugation. Then, the pH value of the extract is adjusted to the isoelectric point of proteins with acid, causing protein coagulation and precipitation. The protein precipitate is separated, washed, neutralized, dried to obtain soybean protein isolate.
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