.png)
EN
Diacylglycerol (DAG) oil is a new-generation functional oil that fits everyday cooking habits while supporting a healthier dietary structure. Using molecular distillation as the core separation method, Ocean’s diacylglycerol production line maintains high component stability and conversion efficiency. Combined with patented process routes and end-to-end turnkey delivery, it enables scalable DAG oil manufacturing with minimized startup risk.Contact us to obtain complete turnkey production support!.
1.Oil Pretreatment
A diacylglycerol production line begins with raw oil pretreatment, where moisture, phospholipids, metal ions, and suspended impurities are removed to stabilize feedstock quality. The oil is degummed, filtered, and conditioned to reduce catalyst deactivation and undesired side reactions during esterification. With cleaner input oil, the diacylglycerol production line achieves higher reaction efficiency, improved DAG yield, and smoother downstream separation performance.
2.Esterification
Esterification is the key reaction step in a diacylglycerol production line. Under controlled temperature and catalyst conditions, triglycerides are converted into diacylglycerol through a selective breakdown process. By optimizing water removal and residence time, the diacylglycerol production line raises conversion efficiency, boosts DAG yield, and strengthens overall production economics.
3.Purification
Through neutralization, bleaching, and adsorption management, the diacylglycerol production line reduces free fatty acids, pigments and trace metal ions, making the reaction system more uniform and oxygen-stable. It improves color value and lowers peroxide formation. Ocean’s diacylglycerol production line produces cleaner intermediate oil with lower impurity stress and better flavor quality.
4.Molecular Distillation
To achieve commercial-grade quality, the diacylglycerol production line employs molecular distillation to separate DAG from unreacted oil, mono-glycerides, and trace triglycerides. Short-path evaporation minimizes thermal degradation while maintaining natural flavor and stability. This step is essential for obtaining high-purity diacylglycerol suitable for food-grade or nutraceutical applications.
5.Winterization & Filtration
Through winterization and fine filtration, the diacylglycerol production line cools the oil to precipitate waxes and saturated fractions before precision removal. It improves low-temperature fluidity, enhances clarity, and stabilizes storage performance. Ocean’s diacylglycerol production line ensures that DAG oil maintains a desirable appearance and consumer-grade quality even during long-term distribution.
Ocean’s diacylglycerol production line delivers a fully integrated, highly automated solution for converting edible oils into high-purity DAG oil. It includes enzymatic esterification, centrifugal separation, multi-stage distillation, and allows adjustable DAG content.
Proven Capacity & Reliability
Ocean’s diacylglycerol production line handles 1–50 tons per day, delivering continuous, stable operation and consistent high-purity DAG oil output. Ocean has successfully built multiple DAG oil lines, generating significant returns for clients.
Technology Innovation
In the field of diacylglycerol oil, we possess dozens of independently developed patents. Our key patented equipment ensures efficient processing and high-quality output, delivering optimal product quality while maintaining low energy consumption, low operational costs, and a reduced environmental footprint.
Quick-Install Flexibility
Diacylglycerol production line can be delivered as skid-mounted, fully pre-assembled equipment, enabling fast installation, easy relocation, and reduced on-site construction costs.
After-Sales Support
Ocean provides comprehensive after-sales support for its diacylglycerol turnkey solution, including maintenance, troubleshooting, spare parts, and remote technical assistance.
Our diacylglycerol production equipment can process a wide range of common edible oils, including but not limited to corn, camellia, soybean, rapeseed, sunflower, and rice bran oils. Ocean conducts trials on pilot refining units for new or specialty oils with specific requirements. Collaborating with professional research teams, we also develop specialty oils and extract valuable components from by-products, such as vitamin E and sterols, ensuring high-quality DAG production and optimized utilization of oil raw materials.
The continuous esterification and purification unit in Ocean’s diacylglycerol production line efficiently converts triglycerides into high-purity DAG oil. It removes impurities and free fatty acids, ensuring stable production. Designed for scalability, it delivers consistent quality across large-scale operations.
Ocean’s diacylglycerol production line uses a molecular distillation system to refine DAG oil with precision. By removing residual triglycerides and by-products, it maintains high purity and prevents thermal degradation. It delivers consistent, large-scale production with reliable quality.
1
Hunan 3T/D Diacylglycerol Oil Production Line
2
Hunan 5T/D Diacylglycerol Oil Production Line
3
Jiangsu 10T/D Diacylglycerol Oil Production Line
Q.What pre-sales support does Ocean provide for a diacylglycerol production line?
A: Ocean offers comprehensive pre-sales services, including engineering consulting, feasibility studies, conceptual and process design, and laboratory or pilot plant testing to ensure your project is technically and economically viable.
Q.How does Ocean ensure the quality of its diacylglycerol production equipment?
A: Ocean has a comprehensive quality assurance system with a dedicated team overseeing design, process, welding, materials, testing, heat treatment, and inspection. Ocean is certified under GB/T 19001-2016 and ISO9001:2015, with qualifications to design and manufacture Class I and II pressure vessels, ensuring reliable, high-quality equipment.
Q.Can Ocean handle the entire engineering and implementation of my DAG production project?
A:Yes. Our team provides full turnkey project services, including detailed engineering of key equipment, fabrication, procurement, installation supervision, and startup/commissioning assistance. This ensures faster project delivery, reduces technical risk, and allows you to focus on production while we manage the entire implementation process.
Q.How does Ocean perform quality testing and inspection?
A: Ocean uses radiographic and ultrasonic testing, material spectrometry, thickness measurement, and automatic welding inspections to ensure all components meet strict standards before integration into diacylglycerol production lines.
Product Information
Quantity
Unit
Piece
Support order samples, customization, wholesale direct, and complete payment. If the product you look for does not have corresponding customized content, pls fill out the form below to contact us, and we will reply ASAP.
.webp?x-oss-process=image/resize,w_900/quality,q_100)
