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New Shine 1000TPD Oil Refining and Fractionation Project
May 28, 2021
About Customer
Established in 1994 and headquartered in Gaoheng Subdistrict, Qionglai City, Sichuan Province, New Shine Oil and Grain Co., Ltd. is a large-scale private edible oil enterprise with a registered capital of 100 million RMB. The company operates a fully automated production line (covering storage, pre-pressing, extraction, and refining) for rapeseed processing, supported by advanced testing equipment. It specializes in the integrated operations of rapeseed procurement, processing, and sales.
The Challenges
● Nutrient loss (e.g., vitamin E, sterols) in conventional high-temperature alkali refining
● Incomplete soapstock separation affecting oil quality.
● High water consumption and wastewater treatment costs in traditional water-washing
● Flavor and nutrient degradation in heat-sensitive oils
● Excessive energy consumption in thermal deodorization.
● High residual oil in spent bleaching earth (SBE), causing oil loss and Environmental compliance costs for SBE disposal.
● High steam consumption and wasted energy from direct heat discharge, conflicting with carbon neutrality goals
Our Solutions:
●Low-Temperature Long-Mix Continuous Alkali Refining Technology
● Physical Refining Technology
● Water-Free Soapstock Separation Technolgoy
● Freezing-Vacuum Deodorization Technology
● Decolorization Filtration & Cake-Blowing Steam Deodorization Technology
● Pre-Stripping & Post-Stripping Technology (Before & After Deodorization)
● Intelligent Combined Soft-Column Design
● Full Waste Heat Recovery & Utilization Technology
● Fully Automated Control System
Results：
●Reduce energy consumption. Energy consumption benchmarks:
• Steam: ≤32 kg/ton
• Electricity: ≤22 kWh/ton
• Natural gas: ≤2.9 m³/ton"
●Low cooling water circulation volume - Reduced steam consumption directly minimizes cooling water requirements.
● Minimal odor emission - direct freezing technology effectively eliminates vacuum system exhaust odors, enabling compliance with stringent environmental standards.
●Authentic aroma preservation - Zero flavor loss during production
● Crystal-clear stability - No sedimentation throughout shelf life
●Thermal resistance - Maintains clarity at 280°C with no blackening or precipitates
● Reduced labor costs and increased production efficiency
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