Pre-Bleaching and Re-Bleaching: How to Reduce Bleaching Earth Consumption from 1.5% to 0.7%?

Pre-Bleaching and Re-Bleaching: How to Reduce Bleaching Earth Consumption from 1.5% to 0.7%?

Apr 17, 2026

In the oil bleaching process, bleaching earth is the primary auxiliary material consumed. For a medium-sized refinery, reducing bleaching earth addition by just 0.1 percentage point translates into significant annual savings in material and disposal costs.

 

However, the challenge of bleaching earth reduction lies in: how to maintain or even improve bleaching effectiveness while reducing earth dosage?

 

Ocean's answer: Pre-bleaching and re-bleaching technology.

  

 

Process Principle

The core concept of pre-bleaching and re-bleaching is: using a filter press that has already filtered spent bleaching earth to pre-bleach oil that has not yet had earth added.

In practice:

· The spent earth cake from the first filtration still retains some bleaching activity

· This residual activity is used to pre-bleach the next batch of oil before fresh earth is added

· Then conventional earth addition and bleaching are carried out

 

Actual Results

Comparison

Conventional Process

Ocean Pre-Re-Bleaching

Bleaching Earth Addition

~1.5%

~0.7%

Residual Oil in Spent Earth

Baseline

Significantly reduced

Refining Yield

Baseline

Increased

Operation Mode

Manual

Fully automated

Additional Benefits:

· Fully automated filter press operation reduces labor intensity and costs

· Reduced spent earth volume lowers environmental disposal costs

· Less neutral oil retained in spent earth directly increases yield

 

Beyond Bleaching Earth Reduction

Driven by 20+ years of continuous optimization across more than 200 refining lines, Ocean deeply engages with all five steps of oil refining (degumming, deacidification, bleaching, deodorization, dewaxing/fractionation), steadily stabilizing and continuously improving technical specifications.

 

Ocean, focused on oil refining for over two decades, is a global leading turnkey oils & fats proecssing solutions provider .

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