Apr 17, 2026
In the oil bleaching process, bleaching earth is the primary auxiliary material consumed. For a medium-sized refinery, reducing bleaching earth addition by just 0.1 percentage point translates into significant annual savings in material and disposal costs.
However, the challenge of bleaching earth reduction lies in: how to maintain or even improve bleaching effectiveness while reducing earth dosage?
Ocean's answer: Pre-bleaching and re-bleaching technology.
Process Principle
The core concept of pre-bleaching and re-bleaching is: using a filter press that has already filtered spent bleaching earth to pre-bleach oil that has not yet had earth added.
In practice:
· The spent earth cake from the first filtration still retains some bleaching activity
· This residual activity is used to pre-bleach the next batch of oil before fresh earth is added
· Then conventional earth addition and bleaching are carried out
Actual Results
|
Comparison |
Conventional Process |
Ocean Pre-Re-Bleaching |
|
Bleaching Earth Addition |
~1.5% |
~0.7% |
|
Residual Oil in Spent Earth |
Baseline |
Significantly reduced |
|
Refining Yield |
Baseline |
Increased |
|
Operation Mode |
Manual |
Fully automated |
Additional Benefits:
· Fully automated filter press operation reduces labor intensity and costs
· Reduced spent earth volume lowers environmental disposal costs
· Less neutral oil retained in spent earth directly increases yield
Beyond Bleaching Earth Reduction
Driven by 20+ years of continuous optimization across more than 200 refining lines, Ocean deeply engages with all five steps of oil refining (degumming, deacidification, bleaching, deodorization, dewaxing/fractionation), steadily stabilizing and continuously improving technical specifications.
Ocean, focused on oil refining for over two decades, is a global leading turnkey oils & fats proecssing solutions provider .